Custom optical mouldings from tooling to repeat supply

JingZhan supports custom optical injection-moulding projects covering lens components, transparent covers, optical supports and related housings. The work begins with approved customer data and connects tooling, trial samples, inspection and repeat part supply. Pictured components are examples of different geometries, not a single standard specification.

Collection of clear optical lens component samples — A range of lens shapes illustrates custom geometry rather than a common stock specification.

CONCEPTION ET FABRICATION

Exigences clés de traitement

Separate optical and mechanical requirements. Define the light-transmitting area, optical profile and mounting datums. Identify which features control fit, appearance and optical performance.
Choose an application-specific resin. Review PC, PMMA or other suitable optical materials against transmission, temperature, impact, colour and environmental exposure. Confirm the exact grade before trials.
Plan the tool around surface quality. Review flow, cooling, gates, ejectors and parting lines before tool manufacture. Agree polish or texture and measurable acceptance rules for visible areas.
Approve samples before series release. Check dimensions, appearance and assembly using agreed methods. Optique output needs its own test with the specified light source or finished module.

Clear moulded multi-lens strip samples — Multi-lens strips require coordinated optical spacing and mounting datums.

Pair of clear moulded multi-lens array components — A separate array photograph showing repeated optical features in one moulding.

SPÉCIFICATIONS TECHNIQUES

Paramètres convenus pour votre pièce

Options de fabrication personnalisée, et non des valeurs mesurées courantes pour chaque pièce illustrée.
Paramètre	Spécification du projet
Manufacturing process	Custom plastic injection moulding with dedicated tooling and sample approval.
Product scope	Lens components, clear covers, optical supports and related moulded housings.
Resin options	Optique-grade PC and PMMA; COC/COP or other resins assessed for a particular design.
Part dimensions	To customer 2D/3D drawings and Revue DFM, not a universal stock size.
Tolerance	Critical-feature requirements agreed against datums, function and measurement method.
Apparence and optical criteria	Approved surface sample plus project-specific colour, transmission or light-output criteria where required.
Tooling options	Single- or multi-cavity moulds; insert steel, runner and finishing route confirmed in the proposal.
Production records	Inspection, material documents and lot-identification scope agreed at quotation.

PRODUCTION ET APPROVISIONNEMENT RÉCURRENT

Équipement, délai de livraison et planification des commandes

The manufacturing route can combine Makino and other listed CNC centres, Sodick/Makino EDM, mirror-polishing equipment and injection moulding. Listed presses include Nissei 50–100 T, Chen Hsong 128–260 T and Haitian 500 T options. Engineering selects the actual machine and inspection method for each tool; optical-test resources are agreed separately.

Indicative quotation planning only. Final MOQ and lead time are confirmed for the project.
Élément de planification	Base de la cotation
Revue DFM	Délai indicatif de 3 à 5 jours ouvrables après réception des plans complets et des exigences.
Nouvel outillage	Indicative 4–8 weeks to first mould trial after tool-design approval and commercial release; corrections and customer validation are additional.
Quantités de commande	Initial planning basis: 500-piece pilot or 1,000-piece repeat batch per part number, resin and colour, subject to quotation.
Commandes récurrentes	Indicative 10–15 working days after materials and the production slot are confirmed, excluding transit.

JingZhan injection moulding production area — JingZhan production-area photograph. Press capacity and delivery slots are confirmed for each project.

Maintenez les commandes récurrentes sur une base approuvée

For ongoing OEM supply, agree the drawing revision, resin, accepted samples, inspection plan and packing before release. Annual demand informs tooling and procurement; shipment size and requested dates determine each batch. Tool maintenance, spare inserts and changes affecting the approved part should be reviewed as part of the supply arrangement.

Tooling investment is quoted separately from the piece price. Share annual demand and the quantity per release so cavity count, material procurement and batch cost can be reviewed together.

APPLICATIONS ASSOCIÉES

Où ces composants peuvent être utilisés

LED illumination and warning-light lens assemblies.
Instrument viewing covers and transparent equipment components.
Optique locating structures, coloured housings and other drawing-defined clear mouldings.

Suitability depends on the complete assembly and its validation. Matériau data and a dimensional report do not by themselves establish beam distribution, protective performance or device approval.

Dark-coloured domed moulded component sample — Dark-coloured dome sample; material, tint and light transmission require project-specific confirmation.

Discutez de votre plan et de vos exigences d'approvisionnement. Envoyez le CAO, la préférence de résine, les caractéristiques critiques, la demande annuelle et la quantité de libération. Contactez notre équipe d'ingénierie →

Processus	Moulage par injection plastique de précision
Applications courantes	Couvercles de lentilles, supports, écrans de protection, guides de lumière et lentilles de feu d'avertissement
Prise en charge des matériaux	Thermoplastiques transparents et colorés pour applications optiques
Périmètre du projet	DFM, développement de moules, échantillonnage et production en volume
Priorité à la qualité	Qualité de surface, clarté, alignement et régularité dimensionnelle

Liens rapides

Solutions

Développement sur mesure de moules de précision

Production de masse par moulage par injection

Tournage CNC de précision et usinage en série

Services de réparation et modification de moules

Product

Composants optiques moulés par injection

Aperçu du produit